Precision gear racks · Gears · Guideways · Automation
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GR-ZB / Roller racks

Zero-backlash gear racks

For high-stiffness, high-response precision drives.

Product category
Roller racks
Product code
GR-ZB
ENGINEERING
Customised to drawing and operating conditions

PRODUCT INFORMATION

Product overview

System engineering available with preloaded dual-pinion solutions.

INDUSTRIES & APPLICATIONS

Industries and specific applications

Explore the product’s role in equipment and the operating conditions to check during design.

3C electronics assembly and inspection

3C electronics & LCD displays

3C electronics assembly and inspection

Roller racks can drive transfer axes for phone, computer and consumer-electronics assembly, dispensing and vision inspection. Check repeatability, smooth motion, preload and particle control.

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LCD and display-panel handling

3C electronics & LCD displays

LCD and display-panel handling

Smooth transfer of LCD panels, glass substrates and displays during loading and inspection. Evaluate panel size, gripper offset loads, speed, vibration and cleanliness requirements.

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Medical imaging and inspection transfer

Medical equipment and clean precision motion

Medical imaging and inspection transfer

Components can support smooth positioning of imaging tables and inspection mechanisms. Assess low-speed motion, noise, cleaning and equipment-level verification requirements.

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TECHNICAL DATA

Technical data & configuration

System objectiveReduce reversal backlash and improve stiffness and response
System arrangementCan be engineered with a preloaded dual-pinion system
Module & tooth formCalculated from load, speed, accuracy and mating pinion
Length & joiningSingle or matched sections according to project travel
Material & heat treatmentSelected for operating conditions, service life and flank hardness
Engineering supportCalculation, selection, drawing review and lead-time assessment

Product, engineering and application references

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PRODUCTION & INSPECTION

From production to inspection

Equipment, process control and inspection records safeguard consistency from material through delivery.

Surface grinding · Zero-backlash gear racks
01

Surface grinding

Datum and mounting faces are ground first to establish a stable basis for tooth processing, heat treatment and inspection.

Rack-tooth milling · Zero-backlash gear racks
02

Rack-tooth milling

Module, tooth form and pitch govern cutter position, tooth-space consistency and machining allowance.

Induction hardening · Zero-backlash gear racks
03

Induction hardening

Heating, travel, cooling and distortion are controlled to achieve tooth hardness and wear resistance.

Five-face machining · Zero-backlash gear racks
04

Five-face machining

A five-face machining centre completes long-rack profiles, mounting faces, hole patterns and end interfaces with fewer set-ups.

Rack-tooth grinding · Zero-backlash gear racks
05

Rack-tooth grinding

Dedicated rack grinders finish tooth profile, lead and pitch under controlled cooling for precision transmission.

Precision inspection · Zero-backlash gear racks
06

Precision inspection

CMM, tooth-profile, pitch and manual checks verify dimensions, tooth accuracy, hardness and mounting interfaces.

PROJECT INQUIRY

Send your application and drawing to our engineering team

Share load, travel, speed, accuracy, quantity or drawing data. We will assess selection, manufacturing and lead time.

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